Original doll head
I made a polymer clay mold from this old doll head (omitting the ears). I haven't been able to find any markings on the mold to identify the maker.




'Polymer clay mold',
Using Super Sculpey , I covered the original doll head and baked it in the oven. I did not use a release. The clay was easily removed from the original head after baking. The small lump of clay you see behind the face mold is a mold of the back of the head - not really needed, but helpful




Basic Body
Simple muslin pancake-style body with vertical darts at the neck front and back. Twisted wire armature inside to support the head, centered within the stuffing


http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/245577042.jpg

Polymer clay face
Polymer clay face made from mold (used vintage doll head to create), baked, and glued to the fabric head. I use a white tacky glue.


http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/245577020.jpg

Clay head back
The back of the head is baked polymer clay. I used the same head to make this mold, but you could probably make it free-form. '


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Filled with Paper Clay
Filled and smoothed gaps with multiple layers of paper clay, each layer allowed to dry. There\'s also paper clay around the neck, adding strength and making it appear more uniform - like it's part of a complete head/shoulder plate. The paper clay was sanded smooth.


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Covering with cloth
Applied white tacky glue to clay face and neck/upper chest. Pressed cotton knit fabric into place


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Cloth covering
Head, neck and upper chest covered with one piece of cotton knit.


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'Cloth covering',
Cotton knit glued and fitted carefully around head


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Cloth covering
Seam at the back of the head, glued. Next, the cotton knit covering was whip-stitched to the body (not shown)


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Seams at the top of the head
Excess cotton knit brought to the top of the head, trimmed and glued

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/246312448.jpg'

Gessoed, cloth ears added
'The head was gessoed twice (sanding between coats) before adding the muslin ears. The ears were glued in place, then gessoed (or were they gessoed then glued? I can\'t remember). Next time I\'d make the ears just a little bit smaller. The eyes and eyebrows were sketched in roughly to assist in the placement of the ears. I would NOT use the blue pen again, because the disappearing ink kept reappearing. I\'d use colored pencil. You can also see the whip stitch around the bottom of the knit fabric at the upper chest.'

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/246364005.jpg

Painted skin tone
'Painted with two coats of flesh-tone acrylic paint. Color added to cheeks with powder blush after the paint was dry. Apply a small amount of blush to a cotton ball and rub it onto the cheeks.'

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/246364016.jpg

Painted hair
Using three different colors of acrylic paint, added hair with a coarse brush. Had to be careful around the ears, and even had to touch those up with flesh paint.'

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/246364011.jpg

Facial features
Painted facial features with acrylic paint. Sprayed with a clear acrylic matte finish when the paint was dry.


http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/247343120.jpg

Gessoed hands
Finger divisions are hand-stitched, and two coats of gesso are applied
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Naked
Arms have been painted with two coats of skin-tone acrylic paint. Legs are painted, too...two coats of gesso, two to three coats of skin-tone and boot colors. Had to custom mix the boot color to approximate the original Alabama Baby color - so be sure to mix enough. I\'m not happy with the size of her arms and hands - too big for this doll. Will correct this with the next doll. I think her feet are also a little too small. Will fix this, too.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/247343124.jpg

Dressed
Finally dressed. If I make another AB doll, I have need to make some adjustments to the apron and dress lengths. I also need to find some ribbon to tie around the sleeve cuffs - or insert some elastic

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248676818.jpg

Starting 2nd Alabama Baby (Cloth-over Tutorial)
Here is the polymer clay mask, glued to the cloth head. Any gaps are filled with multiple layers of paper clay, and each layer is allowed to dry. Sanded smooth. There is also paperclay around the neck to add strength.


http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248676815.jpg

Applying glue
Apply a layer of tacky glue to the face using an old stiff-bristle paint brush. Don\'t put any glue in the neck area yet. This glue was moderately thick, so I didn\'t have to allow it to dry \'til tacky before applying fabric. You might think about letting your glue rest for a few minutes if it\'s particularly thin and runny.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248676812.jpg

Applying cotton knit to face
Make sure you have enough fabric - lay the fabric over the face without stretching it at all. Use a stiff-bristle dry paint brush to pounce the fabric into the details and contours. The stretch direction of the fabric goes ear to ear; the grain of the fabric is vertical.

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The face is covered
'Don\'t glue the knit fabric to the neck or chest yet, just under the chin a little.'

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Work the chin and neck
Use the dry brush to work the fabric under the chin and neck. Apply small areas of glue at a time with a separate brush. Don't glue the upper chest yet.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248676912.jpg

Covering the sides of the head
'Flip the doll on her side.'

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Apply glue to the side
Pull the knit fabric back and apply glue to the side of the head. Use the dry brush to smooth the fabric.

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'The side is glued
Smooth the fabric over the side of the head. Repeat for the other side.

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Glue the upper chest
Apply glue to the upper chest in a shallow U shape. You will be trimming the fabric along that U shape after the glue is dry. If you need to, lightly draw a guide line for your glue. Bring the glue up toward the shoulder seam.

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The upper chest
The upper chest is glued in a shallow U shape. The fabric will be trimmed soon. Begin to apply glue to the sides of the neck and tops of the shoulders.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248676999.jpg

Apply glue to the head back
Start applying glue to the back of the head - one side at a time. The fabric will be trimmed at the center of the head, and eventually the neck


http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248676992.jpg

Here the knit fabric has been trimmed to fit over the shoulder (careful, it\'s easy to trim too much). Smooth any wrinkles in the neck - use the dry paint brush.

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,
Part of the head back has been glued. The knit fabric has been trimmed to make it easier to handle.


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Trim along the center back
Trim the knit fabric along the center back of the head and upper back. When you glue the other side of the head/neck, the fabric edges will butt up against each other. The seam will be further obscured with gesso and acrylic paint.

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Another side view
Just leave the top of the head alone for now.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248677205.jpg

Finishing the head back
Drape the knit fabric over the other half of the head. You\'ll be able to see through the fabric to where the first piece was trimmed. Glue and trim the knit fabric along the previous cut, butting the edges of the fabric together.

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Glue the upper back
Glue the knit fabric to the upper back in a shallow U shape.


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Trim the upper back evenly
The edge of the knit fabric (upper back) has been rough-cut while applying glue. Now trim it so it\'s nice and neat. After the glue is dry and you\'re done covering the head, hand stitch the raw edge of the fabric to the body.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248677210.jpg'

Form darts at the top of the head
Apply glue to the top of the head - everything that has not yet been glued. With your fingers, pinch four pleats. These will be trimmed closely and the edges butted

'http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248677208.jpg

Half of the darts are trimmed
The fabric is cut close at the darts, and glued down so the edges butt up against (but don\'t overlap) each other

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248677269.jpg

Finishing the top of the head
Repeat for the other darts at the top of the head.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/248677273.jpg

The top of the head
You can see the fabric trimmed and glued in a rough H shape. Use the side of your paint brush handle like a rolling pin and flatten out the seams.

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Finished cloth-over
Hand stitch the fabric to the chest and back, and allow the glue to dry thoroughly before applying gesso

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/249274319.jpg

Painted, with arms and legs
I made the feet a little larger in this doll, the hands a little smaller and arms a little shorter. The head, arms and legs were painted with two coats of gesso, sanded between with a piece of brown paper bag. Then two layers of acrylic paint were applied. Cheeks, knees and backs of hands were blushed.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/249274316.jpg

Dressed
Simple cotton dress, snap closure in the back. Need to shorten the sleeves a little to fit the shorter arms.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/249274324.jpg

Pinafore
Cotton pinafore, with snap closure in the back.

http://pic20.picturetrail.com:80/VOL1581/7902320/16071321/249274322.jpg

3/4 profile
 added a little paper clay to the front edge of the ears before painting. There\'s also a little shading near the eyes with pastels. Then the painted areas were sealed with spray fixative.'